How to Order Custom Packaging with Low MOQ: A Complete Walkthrough

Low MOQ Custom Packaging Is Real

If you've been told you need to order 5,000 or 10,000 units for custom packaging, you've been talking to the wrong suppliers. **Low MOQ custom packaging** is not only possible — it's increasingly the norm for DTC brands.

What "Low MOQ" Actually Means

In the packaging industry, "low MOQ" generally means **100 to 500 units per design**. This is achievable because of digital printing technology, which eliminates the need for expensive printing plates.

The Low MOQ Packaging Process

<strong>Step 1: Define Your Box Specs</strong>

- Dimensions (L × W × H in mm or inches)

- Material (kraft, white coated, corrugated)

- Printing type (digital for low MOQ, offset for 3,000+)

- Finishing (matte/gloss lamination, foil stamping, embossing)

<strong>Step 2: Prepare Your Artwork</strong>

You'll need print-ready files (AI, PDF, or PSD) with:

- Dieline (cut line)

- Artwork within safe zone

- CMYK color mode, 300 DPI minimum

- 3mm bleed on all sides

<strong>Step 3: Request a Digital Proof</strong>

Always get a digital proof (PDF or physical sample) before production. Check:

- Color accuracy

- Text positioning

- Dieline alignment

- Barcode readability (if applicable)

<strong>Step 4: Production & Shipping</strong>

Digital print runs take 7-14 days for production. Add 7-21 days for ocean freight to the US, or 3-5 days for air freight (higher cost).

Cost Breakdown: 200 Units Custom Mailer Box

That's **$2.30-3.90 per box** — shipped. Compare that to generic boxes at $1.50-2.00 each with no branding.

Common Pitfalls to Avoid

BUpack's Low MOQ Advantage

We offer flexible MOQ starting from 100 units. Digital printing, no plate fees, free digital proofs, and a dedicated project manager to guide you through the process. Contact us for a quote.