Custom Mailer BoxesLow MOQ from 100 Units
The workhorse of ecommerce packaging. Custom printed mailer boxes with E-flute and B-flute options, full-color interior printing, and custom inserts. FSC-certified with MOQ starting at just 100 units.
Why Choose Our Custom Mailer Boxes?
Purpose-built for ecommerce shipping and DTC brand experiences
E-Flute & B-Flute
E-flute (1.5mm) for smooth printing surface, B-flute (3mm) for extra cushioning. Choose the right corrugation for your product and brand.
Full-Color Printing
CMYK offset and digital printing on both exterior and interior. No limits on colors — your brand, your design, your way.
Custom Inserts
Cardboard inserts, molded pulp trays, or EVA foam to keep products secure. Tailored to your exact product dimensions.
FSC Certified
All mailer boxes made from FSC-certified corrugated board. 100% recyclable, printed with soy-based ink.
Mailer Box Types
Choose the perfect structure for your product
Standard Mailer Box
DTC ShippingClassic tuck-front mailer with self-locking closure. No tape needed. Easy assembly, secure seal, perfect for ecommerce shipping.
Reverse Tuck Mailer
Subscription BoxesReverse tuck design with opposing flaps. Clean opening experience ideal for subscription boxes and repeat orders.
Snap-Lock Bottom
Beauty & SkincareAuto-lock bottom for quick assembly. Extra secure base supports heavier products. Popular for skincare and beauty brands.
Two-Piece Mailer
Gift SetsSeparate lid and base for premium unboxing. Lift-off lid creates a gift-like reveal. Great for limited editions and gift sets.
MOQ & Pricing Guide
Transparent pricing for custom mailer boxes. All prices in USD.
| Quantity | Unit Price | Tooling Fee | Lead Time | Best For |
|---|---|---|---|---|
| 100 units | $2.80 - $4.50 | $0 (digital) | 7-12 days | Test Run |
| 500 units | $1.50 - $2.80 | $0 (digital) / $200 (offset) | 12-15 days | Growing Brands |
| 1,000 units | $0.90 - $1.80 | $200 (offset) | 15-18 days | Steady Volume |
| 5,000 units | $0.50 - $1.10 | $200 (offset) | 18-22 days | Scale Production |
* Prices vary based on box size, materials, and finishing options. Contact us for exact quote.
Finishing Options
Make your mailer boxes stand out with premium finishing
Matte Lamination
Soft-touch matte finish. Premium feel, fingerprint-resistant.
100+ unitsGloss Lamination
High-shine finish that makes colors pop. Great for bold designs.
100+ unitsSpot UV
Glossy highlight on specific areas like logos or patterns.
500+ unitsInterior Printing
Full-color print inside the box for surprise unboxing moments.
100+ unitsFrequently Asked Questions
What is the minimum order quantity for custom mailer boxes?
Our MOQ starts at just 100 units for digital printing. This makes custom mailer boxes accessible to new DTC brands and small businesses. Offset printing is available at 500+ units for lower per-unit pricing.
What is the difference between E-flute and B-flute?
E-flute is 1.5mm thick with a smoother surface, ideal for high-quality printing. B-flute is 3mm thick with better cushioning, ideal for heavier or fragile products. E-flute is the most popular choice for ecommerce mailer boxes.
Can I print on the inside of the mailer box?
Yes! We offer full-color interior printing on all mailer boxes. Interior printing is one of the most effective ways to create a branded unboxing experience. You can print patterns, messages, social handles, or QR codes inside.
How long does production take for custom mailer boxes?
Digital printing orders (100-500 units) take 7-12 business days. Offset printing orders (500+ units) take 12-18 business days. Add 7-21 days for ocean shipping or 3-5 days for air freight to the US.
Do mailer boxes provide enough protection for shipping?
Yes. Our corrugated mailer boxes are designed for direct-to-customer shipping. E-flute and B-flute corrugated board provides excellent protection. For fragile items, we recommend adding custom inserts for extra security.
Ready to Create Your Custom Mailer Boxes?
Start with just 100 units. Get a free quote and digital proof to see exactly how your boxes will look before production.